Production tailored to your process

Production tailored to your process

At Castillo, we manufacture blades with your plant equipment in mind: processed material, duty cycle and real operating conditions. We define the alloy, heat treatment and geometry to maximise performance, reduce downtime and optimise operating costs.

Material selection according to application and machine conditions

Not all processes demand the same thing. That is why we tailor the solution to variables such as abrasion, impact, contaminants and operating continuity, seeking the best combination of wear resistance and toughness. In addition, we adapt the choice of material and hardness to the equipment’s configuration and mechanical condition (clearances, overall rigidity, fit stability and type of drive), so that the blade works more stably and efficiently within the machine’s actual operating range.

Perfect fit and bespoke manufacturing

We manufacture to drawing or sample, controlling dimensions, drill holes and fits to ensure secure assembly and stable cutting. Correct adjustment reduces vibration, improves the consistency of the processed material and protects the cutting assembly and the machinery.

Customer benefits

The result is more uniform cuts, a longer service life, fewer replacements, less strain on the team and more consistent production. We support each project with technical advice to define the most suitable solution and the optimum maintenance for your application.